PE Pressure & Non Pressure Structured Wall Pipes up to Ø4000mm

Krah AG, the German machine manufacturer, has developed a complete production line to produce pressure pipes in diameters ranging from DN/ID 300mm to DN/ID 4000mm made of a compound of polythelene reinforced with fibres to unite the well-known properties of thermoplastics with the significant characteristics of fibers.

The machine is designed similar to the well established KR Series production machines, applying the winding process to produce pressure pipes up to 10 bar working pressure. Moreover it can be upgraded to the characteristics of the conventional KR Machine, so that now one single machine, the so called KDR machine, is able to produce structured wall Non-Pressure Pipe Systems as well as solid wall PE-GFR Pressure Pipe Systems.

However, the equipment is not only designed to manufacture the pipes themselves, but it is able to produce an integrated electro fusion joint and the complete range of fittings for pressure as well as non-pressure applications.

High production output, enormous flexibility, short setup and change over times, simple operation, a perfect joint and more application facilities for the products are the main characteristics of all Krah machines.

Moreover, the customer decides which pipe diameters are needed to satisfy the market requirements and he purchases only the necessary production tools for these pipe diameters. This allows the customer the optimum choice of equipment with the possibility to upgrade the equipment later by purchasing production tools in other diameters. Such an upgrade does not require any modifications to the machine. Furthermore every pressure class can be produced without the necessity to invest in further dies or special tools.

Various formulations of high density polyethylene (PE 63, PE 80, PE 100) can be used to produce the requested end product, thus providing all positive characteristics compared to other stiff pipe materials like concrete, steel, etc.

The DR Series is designed to produce, in the most economical and ecofriendly way pipes, fittings and manholes in diameters ranging from DN/ID 300mm to DN/ID 4000mm and in lengths from 1m up to 6m and on special request even longer, 6m pipe length has become a standard length because of their easy to transport and handling.

In addition to the permanent solution that lasts through generations, helical wound HDPE piping system is able to provide everlasting and economic solutions in wide-ranging fields of applications as for example;

• Low Pressure System:
• Drainage and Sewerage System
• Outfall Lines
• Tanks and Containers
• Reservoirs, Storm Water Tanks
• Relining
• Landfill
• Industrial Application

• Pressure Pipe System:

• Drinking Water Supply
• Power Plants, Desalination

• Helical Wound HDPE Pipes offers total system integrity with the following advantages:

• Durability: Service life of over 100 years
• Maintenance: The smooth inner surface reduces the maintenance and cleaning costs considerably
• Hydraulics: Due to the very good Hydraulic properties, smaller pipe diameters can be used compared to current traditional pipes
• Wider range: Sizes are upto 4000mm ID. In many occasions this wide range allows substantial saving from installing twin lines
• Tightness: 100% Tight Joints. No Infiltration or ex-filtration, no root penetration due to welded system
• Lengths: The standard length of 6mtrs reduces the number of joints
• Integrated Electro Fusion: Every length of pipe can have integrated Electro fusion arrangement
• Temperature Resistance: Can with stand temperature ranging from -40°C to +80°C.
• Flexibility: The pipes are secure against fracture, even in case of earth movement
• Easy Handling: Due to light weight and the quick assembly, the pipes are very easy to handle
• Ductile material, No brittle fracture
•  

Allied Solutions India Pvt. Ltd. brings together the world’s best Plastics technologies to address critical client business imperatives. It helps clients to eliminate boundaries, collaborate in new ways, establish their customer’s trust and continuously seek improvement.

We are committed to redefine the concept of customer delight by constantly

updating the contemporary needs of our customers. Our customer’s confidence in us has helped us to move ahead, and we take role of a partner for their progress.

We take pride to introduce, IFC manufacturers of plastic blow moulding machines with capacities ranging from 10 ltrs 220 ltrs. IFC, with its state-of-art technology manufacturing facility, is situated in Southern India.

Industrial and Fluid Power Consultants (IFC series) are focused to cater to the quality conscious customers, and are built with cost effectiveness.

IFC series of machines are designed & built to bring state of the art technology to Indian customers at cost effective prices in order to produce high quality blow moulded containers like Bottles, Jerry Cans, Drums (Closed Head/Wide Mouth/Open Top) and Containers. Suitable for 10 ltrs to 220 ltrs container and can also produce 2/3 layers co-extruded containers. International standard Blow Pin units with three step mechanism for good thread formation. Total machine control and parison programmers optional.

Our Principal is the manufactures of high tech blow moulding machines, hydraulic servo systems and power units. They manufacture blow moulding machines for container sizes from 2 liters to 1000 liters size. They also produce 2 layer and 3 layer blow moulding machines, to meet today’s stringent quality requirements.

Salient features of our Blow Moulding Machines for 500 & 1000 litres drums:

• Extruder: The extruder has grooved feed section and special mixing element to facilitate processing of HMWHDPE producing homogeneous melt at low temperature. It can process HMWHDPE having HLMI as low as 8.
• Extruder Drive: Helical speed reducer with hardened and ground gears ensure high efficiency (0.96 typically) and help cut energy costs.
• Accumulator head: Accumulator head features streamlined melt flow that eliminates problems due to weak weld lines on parison. It is of first-in first-out design to prevent thermal damage of melt.
• Total machine control: Besides parison programming, machine sequence control and temperature control are effected by the PLC
• Blow unit: Bottom blow unit is of simple design. Parison stretching movement is by pneumatic cylinder with positive mechanical stops

Advantages of blow moulding over rotational moulding:

• Blown molded 500 liter barrel has weight 9 – 11 Kg per container as against 14 – 14.2 Kg of rotational moulding (Saving of raw material to a tune of 40 % possible)
• Production capacity of 28 nos of barrel using blow moulding machines is possible against 4 to 8 barrel using rotational moulding
• Roto moulded barrel cracks if dropped from height but blow moulded barrel passes the drop test
• Blow moulded container can have 2 layer structure integrated to impart special properties as needed
• Blow moulding is highly energy efficient. Roto moulding is power intensive
• Material handling is simple in blow molding process as against pulverizing of granules required in roto moulding
• Space required for blow moulding machines is lesser compared to rotational moulding

PET bottles recycling lines

The quality of the PET flakes manufactured by the AMUT recycling technology is almost comparable to the virgin PET:

• The glue residuals are almost absent;
• PVC and floating material are reduced to the minimum;
• The organic residuals are traced between 0 and 70 ppm.;
• Residual of soda is insignificant, as confirmed by the measurement of pH rise.

• The above performances enable AMUT to obtain a material free of black specks, with Colour b and delta Colour b that make it suitable not only for fibers, but also for more complex applications, such as:

• Bottle-to-Bottle
• Bottle-to-Packaging
• Strapping where the final product requires a subsequent degradation treatment.

• Standard plant sizes (output): 500, 1250, 2000, 2500, 3000, 4000 kg/h

Extrusion lines for foils, sheets and multicellular panels
AMUT applies more than 50 years experience in plastic sheet extrusion to offer its Customers complete and technologically advanced lines to produce foils and sheets from a wide range of thermoplastic materials, to be used for a large number of different applications.
The AMUT production range includes extrusion lines with nominal width from 400 to 3300 mm and thickness from 150 microns for foils up to some centimeters for sheets or multicellular panels.
The number of co-extruders is defined depending on the specific needs of the customer and the characteristics of the finished product. Using the AMUT extrusion lines, sheet configuration up to 9 layers and output capacity over 4000 kgs per hour can be obtained.

FOOD PACKAGING
 

Sheet for thermoformed food packaging, with and without barrier layer. Layers can be co-extruded or laminated for airtight seal. They can be treated for printing or metalizing. Specialty execution for form fill-seal automatic lines.
Materials: PET, PS, PE, PP, EVA, EVOH.

• MULTIPURPOSE AND PHARMACEUTICAL BLISTER PACKAGING

Sheet for thermoformed packaging for consumer goods display, for medicine tablets or capsules blister, treated for the hermetic seal welding or bonding.
Materials: PET, PVC.

• PAPER & CARDBOARD INDUSTRY

Sheet and foils for stationery items (binders, folders, catalogues, files) or gift, cosmetic and perfume boxes packaging. Single or multilayer foils, with surface embossing and treatment for printing, cut and stacked in reams for further process.
Materials: PET, PP, PVC.

• WATERPROOFING

Waterproofing membranes for building industry and civil infrastructure (protective covering, flat roofing, tunnels and subways, train track and roadway beds, bridges). Single or multilayer membranes, with inner reinforcement and fleece bonding for support, surface embossing and aesthetic finishing. Specialty execution for dimple or deep-drawing membranes to insulate the concrete foundations from soil.
Materials: F/PVC, TPO, HDPE.

• FURNITURE INDUSTRY

Single or co-extruded sheets for panels covering of domestic furniture, mostly kitchens. Also for edge bands production, with wood grain surface embossing, primer coating, printing with UV drying system.
Materials: ABS, PMMA, PVC, PP.

• REFRIGERATOR INDUSTRY AND BATHROOM FURNISHING

Single or co-extruded sheets to be thermoformed for refrigerator doors or bathroom furnishing such as shower pans, basins, bath tubs, corner shower fittings. Surface treatment for foam application, bright and glossy finishing. Automatic cutting and stacking.
Materials: PS (HiPS and GPPS), ABS, PMMA.

• MEDICAL BAGS

Non-toxic foils for medical bags to be used for transfusion, dialysis or phleboclysis. Glazing or embossing surface finishing, to prevent foils from adhering during the sterilization cycle in autoclave.
Materials: PVC, PP.

• MULTICELLULAR PANELS

Polypropylene Cartonplast for stationery items.
Single or multi-chamber Polycarbonate panels for the building industry.
Materials: PP, PC.

• PHOTOVOLTAICS

Foils for the encapsulation of silicone modules used in solar panels production. Embossing finishing and in-line cross-linking treatment, partial or total.
Materials: EVA.

• AUTOMOTIVE

Foils and sheets for large application in this field.
Sound deadening sheet for engine compartment, sheets bi-laminated with nonwoven layers for interiors (passenger and trunk compartments), co-extruded sheets to be thermoformed for car door covering.
Materials: PP, TPO, PVC.

• SPECIALTY EXECUTION

Many different special applications, among which:

• Corrugated sheet, co-extruded from LDPE foam, for the industrial packaging of bulky products (coils, plates, stainless steel pipes, etc.);
• Transparent sheet for hobby works and bricolage, extruded from PS crystal (GPPS);
• Flexible sheet for gaskets or sealing units, extruded from fluoropolymers (PFA, PVDF, Teflon);
• Foil for artificial leather, table cloths, industrial curtains and room partitioning, extruded from Flexible PVC.

 

With its wide range including various models, AMUT is going beyond the limit 

of the mass production, offering extruders designed to suit any application and being customized according to production requirements, to get high performances at competitive prices. A modular construction system placing the following at customers’ disposal:

• A range of extruders including 44 models with 20-180 mm screw diameter and ratios from 24 to 40 D screw lengths for PVC, PE, ABS, PS, PET, PP.
• Tailor made solutions; each extruder is
  specifically manufactured according to customer’s requirements.
• Competitive prices.
• Highly specialized extruders for each application.
• High performances for the production of pipes, profiles, sheets, granules and other products.
• Low maintenance costs.
• Long life.

For the packaging industry
THE NEW THERMOFORMING MACHINES BY AMUT: A COMPLETE MANUFACTURING PROGRAMME IN-LINE SYSTEMS

• GL SERIES (IN – LINE OPERATION): forming – punching (separately) – stacking and rimming in sequence (forming cycle by compressed air injection).
• PA SERIES (IN – LINE OPERATION): forming – in-mould cutting – stacking (forming cycle by vacuum operation).

THERMOFORMING LINES – CUTTING WITH STEEL RULE DIE

 

• FG SERIES: forming – steel rule die cutting (in-mould) –
• stacking (forming cycle by compressed air injection and/or vacuum operation).
• FFG SERIES: forming – steel rule die cutting (separately) – stacking (forming cycle by compressed air injection and/or vacuum operation).
• FFG-ADV SERIES: forming – steel rule die cutting (in-mould or separately) – stacking (forming cycle by compressed air injection and/or vacuum operation).
• FFG 4 SERIES: forming – hole punching – steel rule die cutting – stacking (forming cycle by compressed air injection and/or vacuum operation).

• THERMOFORMING LINES – CUTTING CYCLE

• FTV SERIES: forming – in-mould vertical cutting (forming cycle by compressed air injection).
• PA-FL SERIES: forming – in-mould vertical cutting (forming cycle by vacuum operation).
• AMP SERIES: forming – in-mould cutting, with mould tilting platen (forming cycle by compressed air injection and/or vacuum operation).

• AMUT also supplies, as part of its own production:

• Rimming units for PP or PS cups,
• Conveying systems of thermoformed items,

• In cooperation with specialized suppliers:

• In-line trim grinders,
• Packaging systems,
• Packaging robots,
• •Moulds and equipment.
•  
• Automated downstream equipment,
• Multi-axle stacking units,
• Stacking manipulators.

Next GmbH is a sister concern of Graewe GmbH, Germany 

For over 25 years they have provided some of the best Preowned reconditioned machines for extrusion from well renowned brands like Battenfield, Weber, Cincinnati, Kraussmaffei etc. With over 4000 sold used extrusion equipment, they are among the leading suppliers for extrusion machines.

Machines from next stand for quality, reliability and expertise

• Quick availability Moderately Priced
• Completely over hauled

Product range

• Complete Line for Pipe and Profile Extrusion
• Single and Twin Screw Extruders

Ancillary Equipments

• Screen Changers
• Wall thickness measurement devices
• Material management systems
• Colour Dosing Systems etc.

Harden Industries Ltd. provides feed screws and barrel for Extrusion, Injection Moulding & Blow Moulding Machine of any make. Founded in 1990, Harden Industries Ltd. is the premier designer, manufacturer and rebuild of feed screws and barrels in china for the plastics, medical, rubber and food industries. Harden has supplied feed screws and barrels to some of the major plastic processing machine manufacturers in China and around the world. Harden Industries strive to exceed client expectations with their products and services.

Product Characteristics:

• Choice of Proper Metallurgy
• Cost Effective Product: Comprehensive pre- planning ensures all works is done in the most cost-effective manner to produce totally cost effective product
• Trouble free Performance: Detailed post manufacturing inspection assures products ready for trouble free performance
• Broad Range of Application: Harden has the expertise to design feed screws and barrels with various material of construction to match the expectations of broad range of applications

Harden provides high surface area and low shear screw design which optimizes the homogeneity of the melt, maximizes the productivity of the extruder, and provides long lasting life for both the screws and barrels.

Products Range Includes:

• Single Extruder Screws and Barrels: Ø 15 mm- 300 mm, L/D Ratio: 15-46
• Conical Twin Screws and Barrels: Screw Diameter (Smaller End) 35-92 mm
• Parallel Twin Screw and Barrel: Ø 50 mm- 180 mm, L/D Ratio: 16-35.
• Bimetallic Screw and barrels: ID Ø18 mm- Ø300 mm, Max. Length: 5000 mm.
• Screws and Barrels for Injection Moulding Machine: Clamping force 25kN- 32,000 kN, Injection Weight 30g-25,000g.

We have been involved in the polyethylene pipe industry since 1963 and provides products, services and advice of specific value to manufacturers, fabricators, Engineers, installers and end users of polyethylene pipe systems, from entry level to mature operations, looking for new supply options and market expansion possibilities.

Our Butt Fusion Machines have been researched, developed and are fully CE approved and manufactured under ISO 9000, certified by SGS (www.sgs.com). Production and component quality is of the highest level, with warranty support provided by us without delay. The products of our company include Manual Butt Fusion, Hydraulic Butt Fusion and Multi-Angle Butt Fusion with Data Logging.

Our services include training and certification in Butt Fusion by accredited trainers, and consulting by highly experienced professionals.

Our Butt Fusion Machines comply with the requirements of welding standards, and are in constant use by pipe manufacturers, fabricators and contractors worldwide.

Description / Specification of Downstream For Extrusion

We are involved in offering a wide range of Downstream For Extrusion to our most valued clients. Our range of these are widely appreciated by our clients which are situated all round the nation. We offer our range of it at most affordable prices.

We introduce ourselves as an eminent trader and supplier of an extensive array of  Downstream For Extrusion. Prior to dispatch, our quality controllers run numerous tests on the entire range on various parameters of quality and durability. The offered equipment is manufactured using superior quality components with the aid of sophisticated techniques at the vendors' end. Moreover, our precious clients can purchase it in different technical specifications at reasonable price from us within promised time frame.
Features:

Sturdy design
Highly durable
Application specific design 

 

Octagon Process Technology GmbH was founded in 1987. Film manufacturers throughout the world put their trust in the accuracy and reliability of their products.

ScenEx process control and visualization

• Control of mono-extrusion and co-extrusion lines
• Evaluation by trend displays and reports

SmartLip guage profile control

• Reduction of the two-sigma thickness tolerances by 50 & 70%
• Up to 30% increase in output possible

On-line guage profile measurement

• Contact or non-contact measuring systems
• Radiation-free, capacitive measurement methods

Gravimetric dosing

• Dosing according to the “loss-of-weight principle”
• Precise dosing of individual components

• GPA laboratory thickness measurement

• Contact and non-contact measuring methods
• Measurement according to DIN/ISO possible

• Width measurement and width control

• High measurement accuracy thanks to accurate infrared sensors
• Non-contact measurement
• Special censors for narrow films and gusseted

Description / Specification of Grinder

We are involved in offering a wide range of Grinder to our most valued clients. Our range of these are widely appreciated by our clients which are situated all round the nation. We offer our range of it at most affordable prices.

We introduce ourselves as an eminent trader and supplier of an extensive array of  Grinder. Prior to dispatch, our quality controllers run numerous tests on the entire range on various parameters of quality and durability. The offered equipment is manufactured using superior quality components with the aid of sophisticated techniques at the vendors' end. Moreover, our precious clients can purchase it in different technical specifications at reasonable price from us within promised time frame.
Features:

Sturdy design
Highly durable
Application specific design 

 

The ZSS shredders have been designed for a wide array of applications and industries such as in house and general recycling, electronic waste and post-consumer waste handling with a wide variety of input materials. Depending on input material and the following process the shredded material can be used directly or go into the next step of size reduction for example in a GSH granulator.

Advantages of the ZSS Single Shaft Shredders

• Low speed, high torque gear drive
• Powerful hydraulic swing type pusher
• Proven well engineered design
• Smaller footprint compared to traditional shredders with horizontal pushers
• Bolted in drive shafts
• Multiple rotor designs and materials
• Two speed hydraulic comes standard

The ZIS shredders have been designed with big volume parts such as IBCs, pallets and big barrels in mind. While it can be used for in house recycling in big volume blow moulding operations it is also versatile enough to be used for general recycling in the plastic and wood industry. Like all ZERMA shredders the ZIS can be equipped with a wear package for processing of highly abrasive or filled materials.

Advantages of the ZIS Single Shaft Shredders

• 35% more internal volume compared to the ZSS series
• Internal hydraulic pusher
• Variable faster pusher movement
• Smaller footprint compared to traditional shredders with horizontal pushers
• Closed cutting chamber to avoid material spillage
• All advantages of the ZSS series

The ZXS shredders have been designed for the most demanding and high throughput applications in recycling industries. The input materials can be all kinds of plas- tics, wood, paper, cardboard, e-waste, post consumer waste, rubber, etc. in various shapes and sizes. Typical input materials are: fridges, purges, tires, pallets, bales, drums and barrels, pipes, film and so on…

Advantages of the ZXS Single Shaft Shredders

• Low speed, high torque gear drive
• Powerful two speed hydraulic swing type pusher
• Heavy Duty design+ High throughput rates
• Suitable for very large and heavy parts
• Big diameter rotor (750 mm)

The main focus of the ZRS shredders is the shredding of large diameter pipes or bundles of smaller pipes and profiles made from HDPE, PP and all kinds of PVC. Further the machines can be used for recycling of other plastic parts, such as large lumps, stacked wheelie bins and pallets. In combination with other ZERMA size reduction equipment such as granulators and pulverizers we are able to provide a complete turn key recycling solution.

Advantages of the ZRS Single Shaft Shredders

• No pre cutting of pipes of up to 1200 mm diameter necessary
• Virtually risk free, automated operation
• Elimination of amperage peaks
• High throughput rates
• Feeding of bundles or nested pipes and profiles
• Big diameter rotor (up to 1500 mm)

One of the main fields of use for the ZERMA PM Pulverizers is the pulverization of PVC regrind in pipe and profile recycling. Working in line with a shredder and granulator to have a balanced and efficient system to handle in house production waste. Another application is the grinding of PE for Rotomolding applications, here the PM Pulverizer is used in the production process to create the powder needed in the process.

Advantages of the PM Pulverizers

• Simple adjustment of cutting gap
• Choice of discs or segments
• Low drive power
• High throughput
• Innovative efficient design
• Wide range of accessories
• Easy temperature control

The Tyre Debeader removes the beads from radial truck tires. Operation of the unit makes it a natural for shredding operations. Removal of the bead wire prior to shredding allows for a cleaner end product and provides less wear on the moving parts of the shredder. This not only provides a smooth shredding operation, but also cuts down on expensive maintenance down time.

General Features

Stationary, horizontal, electrically operated
 

• Manual feeding
• Constructed from heavy gauge steel metal sheet with reinforcing structure
• Equipped with necessary electrical-hydraulic control, necessary guards and protections for safe operation
• The supplier shall install, test, commission and operate the machine and train the needed staff.
• Suitable for passengers, medium and heavy trucks tyres, and adjustable tyre sizes by altering the location of knifes relative to the supporting grip wheel.

 

Moretto Plastics Automation is a company specialized in the development and manufacturing of automations for the processing of plastic materials. During its 30 years of activity, it has gained a place among the first five manufacturers of automations in the world. It is the second leading company in Italy and the third in the Europe. The company employs more than 200 people and firmly believes that the real assets are people.

Product Line:

• Single Phase and Three Phase Hopper Loader
• Single and Centralized Drying
• Single and Centralized Dehumidification
• Single and Centralized Volumetric Dosing
• Gravimetric Dosing
• Grinding
• Centralized Feeding Systems
• Storage Systems
• Automatic Manifold Plate systems
• Single and Centralized cooling systems
• Temperature Controls for moulds
• Control & Supervision Systems

Moretto S.p.A. is a young company which has gained a top position among the market leaders in the production of automation systems for the plastic processing industry, during its 30 years in business. With six subsidiaries worldwide and a strategic network of expert distributors in 52 countries, they offer a range of highly customized solutions for an increasingly expanding market. Innovation and attention to customer requirements are the principal criteria that drive and motivate a team of more than 200 employees, who are invited in supporting and using technology that is strongly focused on the future.

Harden Industries supplies plastic pipe socketing machine for pipe diameter ranging from 16mm to 1200mm. They have machines that work for PVC, PP, and PE pipes. The socketing machin make plain socket and rubber-ring socket both with fast speed and good socket shape performance.

Models of the pipe socketing machines includes fully automatic, semi-automatic, single socketing and dual socketing machines.

Automatic Socketing Machine

Harden Industries have full range of automatic plastic pipe socketing machines, pipe diameter from 16 mm to 1200 mm.

Bauer has been manufacturing high pressure compressors for over 60 years with a manufacturing plant in Munich since 1946 and in Norfolk, USA since 1976. They have earned their reputation as the world’s foremost innovative designer and manufacturers of High Pressure Compressors and purification systems.

Industrial Air & Gas Compressor

• 25-500 Bars, 55-690 m³/h
• Medium & high pressure, proven reliability, wide range, space saving
• Air/Water cooled

• Applications:

• Testing
• Descaling
• Mining
• Accumulator charging
• Airblast switchgear
• Aerospace & Aviation
• Fibre optic
• Laboratories
• Arc Welding

• 200 bars to 420 bars
• 100lpm to 680lpm
• Compact, Tough & Reliable

Applications:

• Fire Fighting, SCUBA Diving
• Shooting & Paintball